The Base Foam Layer

The base foam is a critical part of your memory foam mattress. No matter how luxurious the memory foam top layer, cutting corners on the base layer will produce an unsupportive and uncomfortable bed.

There are a huge variety of foam base layers you could use. Most manufacturers use polyurethane foam in the base layer, so this discussion is limited to that product. I would be interested to hear from people who have used other foams, especially latex.

Be careful of exceptionally good deals – the foam could be low density, or a cheaper layered construction. We’re looking for one giant chunk of foam. If there is a foam supplier in your area, this is usually your best option.


Density

This was discussed extensively in differences between memory foam, so I’ll keep it short here. Typically, high end memory foam beds will use 2.2 lb/cf polyurethane open-cell foam as the base layer.

Luckily enough, this is one of the most common foams used for basic foam mattresses! So, all we need to do is buy a foam mattress which meets or exceeds these specifications. Look for a minimum of 2.2 lb/cf, and a firmness rating of at least “medium”. This is the major load bearing part of the bed. The memory foam distributes the pressure evenly, but the base layer distributes the load to the bedframe. Without a quality base layer, the mattress will sink and sag – no good!

What I Did

sultan

I used a Sultan Fangebo foam mattress from IKEA. This mattress is a solid chunk of 3.5 lb/cf foam, and is found to be medium to firm by most reviewers. There’s just one problem – IKEA appears to have discontinued this model. The newer ones use cheaper foam in layers, which isn’t really what we’re looking for at all.

The good thing is that what we’re looking for is dead simple – a roughly 6″ thick layer of 2.2 lb/ft3 polyurethane foam cut to standard mattress sizes. Check out foam distributors online if you can’t find one in your area.

About the Author

Geoff

is a student living in Kingston, Ontario.

3 Responses to “The Base Foam Layer”

  1. Have anyone recently purchased a great base foam with the minimum specification recommended by Geoff? Can you share the manufacture info or the store info? Thank you so much.
    Excellent DIY column, Geoff. Thank you.

  2. Foamdistributing.com has high quality base foam at fair prices, IMO. I purchased an 8″ thick slab of Lux High-Quality from them about 18 mos. ago and it hasn’t even begun to show signs of wear. It really is a superior product!

    It has a density of 2.8lbs/ft3 and is VERY firm.

    BTW, they make a slightly less firm but equally durable base foam: HD36, High-Quality.

    I’ve been very happy with my DIY foam mattress; any questions for me, drop an e-mail.

    1. Thanks Peter – always good to find more manufacturers that someone can vouch for.

      For reference I’ll put up some links to the foams you referred to.

      Lux (2.8lb/ft3, firm)Tech Specs
      HD36 (2.8lb/ft3, medium)Tech Specs

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